Yogurt process line Yogurt product line Yogurt production machine

Yogurt process line Yogurt product line Yogurt production machine

Description of Yogurt processing line:

Yogurt processing line is a set of equipment and process flow used for the production and processing of yogurt. The following are the main steps and equipment of the yogurt processing line:
1. Raw material processing : The main raw material for yogurt is milk, which needs to be processed first, such as filtering, defatting, homogenizing, etc., to ensure the quality of milk and the characteristics suitable for yogurt production.
2. Heating : Heat the processed milk to a certain temperature, usually between 85-95 degrees Celsius, to kill bacteria and yeast inside.
3. Cooling : Quickly cool the heated milk to the appropriate fermentation temperature, usually between 40-45 degrees Celsius.
4. Fermentation : Mix the cooled milk with yogurt bacteria and place it in a fermentation tank for fermentation. The fermentation time is generally 4-6 hours, during which temperature and humidity need to be controlled.
5. Packaging : After fermentation is completed, the yogurt is packaged using common packaging methods such as bottled, boxed, and bagged.

The highlights of the milk processing line include the following aspects:

1. High degree of automation : The milk processing line adopts advanced automation technology, which can achieve fully automated operations from raw material feeding to finished product packaging. By using automation equipment and control systems, production efficiency and product quality can be greatly improved, while reducing errors and losses in manual operations.
2. Strong flexibility : Milk processing lines have high flexibility and can adapt to production needs of different scales and types. It can quickly adjust and change the configuration of the production line according to market demand to meet the processing requirements of different products.
3. High hygiene standards : The milk processing line strictly follows hygiene standards and food safety requirements, using high-quality stainless steel materials and designs to ensure hygiene and safety during the production process. At the same time, the processing line is also equipped with cleaning and disinfection equipment, which can effectively clean and disinfect production equipment, ensuring the hygiene quality of the products.
4. Energy conservation and environmental protection : The design and operation of milk processing lines focus on energy conservation and environmental protection. By optimizing equipment structure and process flow, energy consumption and waste generation can be reduced. At the same time, the processing line also adopts advanced wastewater and exhaust gas treatment technologies to ensure that the impact of the production process on the environment is minimized.
5. Strict quality control : The milk processing line is equipped with a precision monitoring and control system, which can monitor and adjust key parameters during the processing in real time, ensuring stable and consistent product quality. At the same time, the processing line also undergoes strict quality inspection and sampling inspection to ensure that the products comply with national and industry standards.

In summary, the highlights of milk processing lines lie in their high degree of automation, strong flexibility, high hygiene standards, energy conservation and environmental protection, and strict quality control. These characteristics make milk processing lines efficient, reliable, and safe production equipment that can meet constantly changing market demands and provide high-quality milk products.

Dairy Production plant Project Photos

Yogurt processing equipment mainly includes the following key parts, which are used to achieve the entire process of converting milk or other dairy products into yogurt:

1. Raw material receiving and storage system: Firstly, fresh milk or other base materials (such as soybean milk) need to be transported through pipelines to storage tanks, which are usually equipped with temperature control systems to ensure the freshness and quality of the raw materials.

2. Pre treatment equipment: including filtration, homogenization, and pasteurization. Filter and remove impurities, homogenize to finely refine fat particles, and ensure uniform product texture; Pasteurization is used to kill most harmful microorganisms while maintaining the original flavor and nutritional value of dairy products as much as possible.

3. Cooling equipment: after pasteurization, lotion needs to be rapidly cooled to the ideal temperature for adding starter (generally 42-45 ° C) to prepare for inoculation.

4. Fermentation tank/fermentation chamber: This is the core equipment for yogurt production. The lotion is inoculated with lactic acid bacteria starter in the fermentation tank. After a certain period of constant temperature culture, lactose is converted into lactic acid, thus forming the unique sour taste and gel texture of yogurt. The fermentation tank has precise temperature control and stirring functions to ensure the uniformity and controllability of the fermentation process.

5. Cooling and Aging System: After fermentation is completed, yogurt needs to be cooled and aged at lower temperatures to further improve taste and structural stability.

6. Filling and capping machine: The cooled yogurt is fed into the filling machine and automatically quantified into pre disinfected containers (such as glass bottles, plastic cups, etc.), followed by sealing to maintain product hygiene and extend shelf life.

7. Packaging line: including labeling, boxing, sealing and other processes, packaging finished yogurt according to different specifications and requirements, and preparing to enter the market.

8. Cleaning and Disinfection System (CIP): All equipment in direct contact with the product needs to be thoroughly cleaned and disinfected regularly to meet food safety standards and prevent cross contamination.

The automation level, scale, and configuration of these devices can be selected based on production needs and budget, and corresponding solutions are available for small manually operated production lines to fully automated large factories.

Equipment list DAIRY PRODUCTION plant ( pasteurized milk\yogurt\cheese\cream\butter )
NO.	NAME	MAIN TECHNOLOGY PARAMETER
1	MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT
2	electron pound scale	maximum weighing 500KG
3	milk weighing tank	made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
4	milk acceptor	SUS304 stainless steel,single layer,CIP cleaning ball
5	milk pump	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
6	twin piping filter	SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh
7	dish separator	auto residue discharge
8	chiling tank	SUS304 stainless steel,alveolate jacket,attached with compressor
9	milk pump	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
17	sterilizing,homogenizing unit
18	UHT sterilizer	tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control
19	high pressure homogenizer	40MPa,(starting box included)
20	temperature holding	SUS304,holding 300S
21	distributing board	SUS304,3 holes
32	yogurt fermentation unit
33	fermentation tank	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet

Pre sales services

After-sale service

1. Equipment warranty period : We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services : We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply : We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services : In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging : We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.