High Quality Aerated Concrete AAC Block Making Machine Equipment For Plant Production Line Cutting Brick Autoclave Price
AAC Brick Machine
aac panel production plant
Brick Making machinery
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Fly Ash Aac Block Machine
(1) Introduction
Aac Block Production Line
is the light and porous
Building Material Machinery
. It has light keeping temperature can’t burn and other advantages. It can be made into many kinds of bricks (for example: 600*200*100mm, 600*150*100mm, 600*300*200mm,600*200*150mm), they could be used industry building and common building. They are more and more popular in the world. In future, they will replace the clay brick completely
(2)Light weight
Aerated concrete density is usually 400-700kgs/m3(according the market production), same as 1/3 of clay brick and 1/5 common concrete. So, use the Light brick can reduce the weight of the build more, and also reduce the beam of roof and pillar press best.Then you can see, it can save the material and cost, it also fighting shaking.
(3)Keeping temperature
It has many are porous, the delivery heating coefficient is 0.9-0.22W/ (m.k), the same as 1/4 or 1/5 of clay brick, so it is best materials now in the world.
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Aerated Autoclaved Concrete Block Machine
Working proccess
1. Raw material: Store the fly-ash (tailings etc), lime and gypsum after milling to the needed fineness (200 mesh)
2. Mixing the fly ash, cement, lime, gypsum and water in the pot after batching.
3. Promote the slurry temperature to 40-50 degree by steam, and mill with aluminum powder for 1min.
4. Pour the slurry into the mould, and still in the curing room 2-2.5h.
5. Cut it in to needed size by the cutter after the slurry approach the cutting intensity, and place the block on the trolley.
6. Autoclaved curing after the trolley enter into the autoclave (vacuum, rise the pressure, keep the pressure, reduce the
pressure),keeping the constant pressure 1.2 MPa. The whole process needs about 12h.
7. The products out of the autoclave are placed in a stack. We can recycle the scrap and the waste water from the whole
production.
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capable for annually producing 30,000m3 to 400,000m3 coal ash or sand /fly ash AAC blocks
Put the sand into ball mill to grinding into the slurry powder, after milling, pump into slurry storage tank
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Aerated Autoclaved Concrete Block Machine automatic
Batching, mixing and pouring process
.
The lime, cement will convey by conveyor to the dry powder measure scale to measure separately. The slurry (fly ash or grinded sand) is transported by slurry pump then to the automatic weighing hopper; the dry powder and slurry put into the pouring mixer, then pouring into the mould.
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Aerated Autoclaved Concrete Block Machine
Pre-Curing process
.
After slurry pouring into the mould, put the mould box into the curing room with 50~70℃. After 1-2 hours curing, the blocks become solid.
.
Using reversal crane carry the into cutting cart position for demould, after demould , The cutting cart will take the block to
two sides cutting,
level cutting machine, vertical cutting, , and remove the top wa
ste and bottom waste
cutting machine is developed based on the traditional cutting machine. It mainly refers to the WIHA technology. Its reducer and control elements are of domestic or international well-known brands, thus ensuring the stability of the machine.
7 Autoclaves For fly ash aac blocks
.
Finished cutting semi-product move to the front of autoclave grouped, using drag steam trolley into autoclave to steam, it need 6-11 hours , depends on the AAC block or or ALC panels
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Aerated Autoclaved Concrete Block Machine
dealing and package
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Finished fly ash aac block product out of autoclave, by separating machine to separate layer by layer.
And using finished block carry clamp the finished product to package line on wooden pallets, after package, then by forklift transport the finished products to piled yard according to specifications to stack.
Material dealing process
Put the fly ash or sand into ball mill via the belt conveyor, after milling, pumped the slurry into the slurry storage tank by slurry pump
Packing & Delivery
1 Genera fly ash AAC block plant equipment transport with 40 HQ container.
2. Ball mill transport with 40 OT or 40 FR according the size.
3. Autoclave transport on deck of ship.
4. Cutting machine usually transport with 40 FR or on deck of ship.
Certifications
Company Profie
FAQ
Q1. What is the advantage about your company?
A1.
Take "reaching production when put into operation" as the work goal
Q2. Why should I choose your products?
A2.
Professional Leadership
Gather the directors of each company to make the equipment that best meets the needs of customers
.
Q3. Any other good service your company can provide?
A3.
Before the single equipment leaves the factory, three quality inspections shall be strictly controlled to ensure the excellence of each process
During commissioning, organize the company's internal on-site cross acceptance evaluation first, and strictly control the quality control standards
Q4 :Can you test our material or block samples?
Yes. We can test it and provide you analysis report.