Corn flakes is a kind of crisp food, used grain flour as the basic raw material. By the processing line it is processed to flakes instant food which is pressed by particle. The outstanding feature is that it is rich in composite carbon compounds and dietary fiber. At the same time, corn flakes can not only strengthen much trace element, such as vitamins and minerals,
but also add cocoa and sugar,such as honey,maltose, etc. After adding into coffee,milk,yogurt,or functional drinks, we can directly eat it. Children can also eat it as sweet and brittle leisure snack food.
grinding→mixing→extruding→flaking→drying→hot air baking→sugar spraying→drying→cooling→packaging
Corn flakes, and variety shapes of breakfast cereals are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder.
mixer→screw conveyor→twin screw extruder→air conveyor→flaking machine→air conveyor→dryer→hoister→hot air baking machine→flavoring drum and suger sprayer→dryer→cooling
machine→packing machine
1)Mixer of breakfast cereal corn flakes machinery
Name
|
Mixer
|
Usage
|
To mix the raw materials evenly, fast speed, no leakage.
|
Type
|
Vertical and horizontal type
|
Motor
|
3kw, 4kw, 7.5kw etc.
|
Capacity
|
20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc.
|
Material
|
stainless steel, carbon steel
|
2) extruder of breakfast cereal corn flakes machinery
Name
|
Twin screw extruder
|
Usage
|
To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by mould
|
Model
|
DSE65, 70, 85
|
Motor
|
22kw, 37kw, 75kw
|
Capacity
|
100kg/h to 500kg/h
|
Material
|
Screw materials 38CrMoAl
stainless steel, carbon steel
|
Technical parameter for corn flakes extruder
Model
|
Installed Power
(kw)
|
Power Consumption (kw)
|
Capacity
(kg/h)
|
Dimension
(m)
|
DSE65
|
74
|
52
|
100-150
|
17*1.2*2.2
|
DSE70
|
95
|
70
|
200-250
|
20*1.5*2.2
|
DSE85
|
139
|
104
|
300-500
|
28*3.5*4.3
|
3)oven of breakfast cereal corn flakes machinery
Name
|
Dryer (oven)
|
Usage
|
the expanded food go through the "s" passage, to be dried to increase the self life.
|
Type
|
electrical, steam, gas fired, diesel fired heating type
|
Model
|
KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-10 etc.
|
Capacity
|
100kg/h to 10 ton/h
|
Material
|
stainless steel, carbon steel
|
4) flavoring machine of breakfast cereal corn flakes production line corn flakes machinery
Name
|
Flavoring machine
|
Usage
|
To mix the sugar and spray the sugar on the surface of the corn flakes
|
Type
|
single and double flavoring drum
|
Motor
|
0.75kw
|
Capacity
|
100kg/h to 500 kg/h
|
Material
|
stainless steel
|
5)Packing machine of breakfast cereal corn flakes production line corn flakes machinery
To packing the puffed snacks food and corn flakes into the plastic bags with required weight.
1)Provide factory layout according to your factory size in advance;
2)Provide the basic formula;
3)Inspect the machine before leaving the factory;Oversea installation and commissioning equipment;
4)Technician will work with your workers together and teach your workers how to install machines,
how to operate machines, how to maintain machines during daily working;
5)Our engineers will teach your workers how to clean the extruder, how to change the screw,
how to change barrel etc, and provide technology support with you forever;
6)Provide English Version of Installation / Operation / Service / Maintenance Manual.
Q: Are you a trade company or a manufacturer?
A: we are a manufacturer, welcome to visit our factory and check the machines.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 20-35 days if the goods are not in stock, we could discuss before contract.
Q: Could you supply all the parameters about the machines?
A: Yes, we will supply all the parameters, price, layout drawing, factory design etc.
Q: What is your terms of payment ?
A: 30% T/T in advance , 70% balance before shippment after inspection.
Q: How about the after-service?
A: We will send 1 engineer to the buyer's factory for 7-14 days period installation and training to the operators.
Q:do you supply any formula to buyer?
A: yes, we supply formulas to buyer.
Packing and delivery
• Inside package is plastic film, outside is wooden or plywood case (based on the customers’
need).
• Only plastic film nude packing with wooden pallet.
• We can supply fumigation package and certificate.
• Shipping, train, express or upon clients' demands.