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Hugh return High Efficiency aerated autoclaved concrete sand AAC block machine plant and price aac block man

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US$ 30000
≥1 Sets

Quick Details

Type:
Hollow Block Making Machine, Paving Block Making Machine, Interlock Block Making Machine
Brick Raw Material:
Cement, gypsum, sand, fly ash, lime
Production Capacity (Pieces/8 hours):
20,000M3 per year
Brick size:
400*100*200 mm, 400*120*200 mm, 200*100*60 mm, 300*150*100 mm, 400*150*200 mm, 240*115*90 mm, 200*200*60 mm, 150*150*100 mm, 400*200*200 mm, 230*220*115 mm
Product Details

10000~600000m3 aac block and panel production line

Product Description

Light weight aac autoclave aerated concrete block brick making machine line

Main raw materials of AAC are siliceous material (sand, fly ash and Silicon tailings) and Calcium materials (lime and cement) mixed with foaming agent (aluminum powder). It is the product of light porous silicate through the following processes: batching, mixing, pouring, hardening, cutting, autoclaving and curing etc. Because of large amount of well-distributed tiny pores after foaming, it is named autoclaved aerated concrete.

AAC Classification : In general, it can be classified according to the types of raw materials, manufacture process and functions. Based on the shape of AAC products, it can be divided into: AAC blocks and AAC panels. It is a revolutionary material offering an unique combination of high durability and strength, low weight, excellent heat insulation, fire resistant, noise absorption, unprecedented build ability and superior ecological green features. In China, AAC is one of the light wall materials which was popularized and applied at the earliest and the most widely.

production process

1.  raw material preparation:

Put the fly ash or sand into the ball mill to mill via the conveyor belt, after milling, put the slurry into the slurry storage tank by slurry pump.
2. Batching, mixing and pouring process
The lime, cement will convey by conveyor to the dry powder measure scale to scale separately. The slurry convey by slurry pump then to the automatic scale;the power and slurry put into the mixer,pouring into the mould.
3. Curing process
After slurry pouring into the mould, put the mould box into the curing room with 50~70℃. After 2-3 hours curing,the blocks become solid
4. Cutting process

Using reversal crane carry the mould and block to demould on cutting cart. The cutting cart will take the block to level cutting machine,vertical cutting ,two sides cutting,and remove the top waste material.

5. Autoclaved

Finished cutting using semi-product crane carry to the front of autoclave grouped,hoisting machine or dragger will drag steam trolley into autoclave to steam,it need 10-12 hours.

6. Finished block dealing

Finished product out of autoclave,with separting machine to separate layer by layer.

7. Package

Using finished block carry hanger clamp the finished product to package line on wooden pallets,after  package, then by forklift transport the finished products to piled yard according to specifications to stack.

Main Equipments in AAC Production Line:

The normal production capacity:

Annual Capacity ( 300days )

Power

Daily Capacity

Cycle Time

No. of Autoclaves

plant area

(m2)

50,000m ³ /year

400KW

166 m ³ /day

8 hours

2

2000

100,000m ³ /year

500KW

333m ³ /day

8 hours

4

2000

150,000m ³ /year

630KW

500m ³ /day

8 hours

6

2500

200,000m ³ /year

720KW

666m ³ /day

8 hours

8

3000

300,000m ³ /year

1186KW

1000m ³ /day

8 hours

6(D2.85*32.5)

3500