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Flat Plain Washer High Speed Fastener Optical Screening Sorting Machine

Get Latest Price

US$ 57000

≥1 Sets

Quick Details

Warranty:

1 Year

Power:

Electronic

Place of Origin:

Fujian, China

Brand Name:

OEM

Model Number:

OPG

Detectable Parts:

Flat Washer

Lead Time:

30 Working Days

Accuracy:

0.01 mm

Camera Resolution:

1.3 ~ 25 MP

Inspection Speed:

400 pcs/min

Inspection Contents:

Dimensions & Visual Defects

Power Supply:

100 ~ 240 VAC 50/60 Hz

Air Supply:

Pressure 0.4 ~ 0.7 MPa

Machine Size:

1200 * 1200 * 2000 mm

Weight:

500 ~ 600 Kg

Product Details

Equipment Features

Flat Plain Washer High Speed Fastener Optical Screening Sorting Machine

Flat Washer Optical Inspection Machine

Optical Inspection

High Resolution Industrial Cameras

Computer Screen

Flat Washer Optical Inspection Machine

1. Inspection Speed up to 400 pcs/min 2. Tiny Flaw Detectable

3. Reliable, Low Noise, Easy to Operate

Detectable Parts	Flat Washer
Inspection Speed	400 pcs/min
Feeding System	Vibratory Bowl Feeder & Conveyor Belt
Camera Resolution	1.3 MP ~ 25 MP
Algorithm	Special-designed Algorithm
Dimensional Measurement	Outer/Inner Diameter, Concentricity, Thickness
Visual Defects Inspection	Scratch, Dent, Excessive Cut, Burrs, Spots
Compatibility	Flat Washer

Who Are We?

Providing You with Stable, Efficient and Accurate Testing Services

Openex Intelligent Technology (Shanghai) Co., Ltd . is a high-tech enterprise under Openex Group, which develops and produces inspection machine, robots, precision optical devices and intelligent assembly lines.

Over the years, OPENEX based on the basis of optical inspection, developed a series of part sorting machines. It includes glass disc series, slot disc series, linear series, magnetic conveyor, pinhole insertion type, electrical performance test, etc., can meet various industry needs for surface defects detection, size measurement, pattern recognition, fixed function and many other testing requirements.

OPENEX inspection machine has reached a maximum speed of 1200 parts/min, with 100% inspection accuracy, zero misjudgment and accuracy up to 0.01mm.

Products Description

Machine Dimension	L1200W1200H2000 mm
Net weight	500-600 kg
Power Supply	Single Phase 220V10A，50Hz
Air Supply	Air Pressure 0.4~0.7Mpa
measu -ring the groove depth and shape of the hangable partsWInspection Range	Electronic screws	Head diameter：M0.5 – M6 Height：1-10mm
		Screws Bolts Rivets Other hanging parts	Diameter：M4-M12 Length：2mm-100mm
		Wood screws Long rod parts	Diameter：M4-M12 Length：50mm-1000mm
		Need to measure the groove depth and shape of the hangable parts	Diameter：M2-M12 Length：2mm-100mm
Accuracy	±0.01mm		0.001mm—0.01mm
Speed	500—1000 pcs/min
Configuration	Standard models come with 1-8 cameras Based on specific requirement to increase or decrease stations.
Hardware	The hardware is selected from international famous brands, such as Basler, Computar, Omron, KEYENCE, Siemens and Advantech, OPENEX independently developed cameras, optical systems.
Software	OPENEX independently developed software.
Feature	1) OPENEX adopts high-resolution CCD industrial lens, combined with OPENEX's self-developed 360° system and accurate image recognition software. They can achieve the most inspection requirements with the least number of cameras, saving cost for customers. 2) Adopt self-developed AI Deep Learning Software System

The Discs Series

The disc sloting machine is foruce on the inspection of long rod parts with steps, In the suspended posture, a panoramic measurement of the head and the rod can be achieved.

* Electronic screws

* Screws

*Bolts

* Rivets

* Long rod parts

* Wood screws

* Need to measure the groove depth and shape of the hangable parts

Display of Some Test Items

The inspection items of some equipment have reached up to 400.

*Diagonally Opposite Side

*Each Level Height

*Inner/outer Diameter

*Welding Spot Area

*Crack

*Concentricity

*Roundness

*Label

*Thread Diameters

*Gouges

*Concentricity

*Straightness

*Deformation

* Opening Size

* Smudge

* Spot *Flatness

Partial Display of Equipment

* Multi-station Spiral Needle Insert Inspection

* Overlook

* Pin Station

* Head Contour 360° Inspection

Partial Station Display

* Overlook

* The Sight of Side Down

* Up 360 Prism System

* Special Angles

AI Deep Learning Software System

AI Vision Detection Screening Machine Advantages

1. Solve the defect detection problem that is difficult to program using traditional vision algorithms; 2. It can adapt more interference factors and reduce the requirements for product consistency; 3. It can adapt poor lighting conditions, so as to be compatible with more product types; 4. When introducing new products, there is no need to rewrite the core algorithm, and import software faster; 5. No or only a few parameters need to be set to meet the testing needs and reduce the difficulty of debugging; 6. Self-installing new software allows users to complete the training and deployment of algorithm models of new artifacts by themselves.

FAQ

Do you have any certificates?

We have CE and ISO9001 certificates. We are a certified high-tech enterprise with many experienced engineers.

How long is your guarantee?

Our guarantee is 1 year. One machine consists of components such as PLC, servo motors, moter drivers, sensors, cameras, lenses, light sources, etc. All these components are made of famous brands, such as Siemens, Omron, Mitsubishi, Keyence, Basler, and so on. So, our machines are reliable and our quality is guaranteed.

What is the lead time?

The lead time (L/T) depends on the inspection requirements. If the parts are simple and there's only a few items should be inspected, the L/T will be shorter; but if the structure is complicated and many parameters to be checked, the lead time will be longer. For common type bolts, nuts, screws, rivets, pins, washers, fittings, bearings, etc., the L/T is about 30 working days.

What is the accuracy?

The accuracy we can achieve is 0.01mm, or even higher. With high resolution industrial cameras range from 1.3MP to 25MP, and self-developed softwares, we can inspect very tiny flaws, such as the thread gouge, flange crack, etc.

What is the inspection speed?

The maximum speed we can achieve is 1200pcs/min. The speed largely depends on the size and structure of the parts to be inspected. Usually, the smaller the size, the higher the speed; the more complicated the structure, the lower the speed.

How can the machines save manufacturing cost?

One case is that one machine we developed for the customer saved 5 to 6 operators. The labour cost of these operators in one year is about 2 times of the machine's price.

How can you make correct judgement?

Our machines make judgement according to user defined accept/reject criteria, and the judgement is objective and consistent. With AI deep learning algorithm, we can achieve zero misjudgement.

Can the machine work properly in our country?

The answer is almost always "Yes". The machines accept power supply range from 100V~220V, with 50/60Hz, and the plug can be modified to meet the electrical standard in your country. So our machines can work properly in nearly all the countries worldwide.

How can you help me for installation and maintainence?

We can provide the AR glasses with self-developed software. Once the operator put on the AR glasses, the remote expert can have real-time on-site scene. With two hands free, the operator can take tasks according to the suggestion of remote experts.